叁室卧式油气双淬真空炉
Three chamber horizontal oil and gas double quenching vacuum furnace
应用简介/Application
主要用于合金钢、合金结构钢、 工模具钢、弹簧钢、轴承钢、不锈钢、精密合金钢等材料的光亮淬火、调质及磁性材料的烧结，光亮退火及真空钎焊
It is mainly used for bright q u e n c h i n g , q u e n c h i n g a n d tempering of alloy steel, alloy structure steel, die steel, spring steel, bearing steel, stainless steel, precision alloy steel, sintering, bright annealing and vacuum brazing of alloy steel, alloy structure steel, die steel, spring steel, bearing steel, stainless steel, precision alloy steel, etc.
产品特点/characteristic
1. 加热元件沿加热室圆周360度均匀布置，温度均匀性达±5℃
The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature
uniformity is up to ±5 ℃
2. 加热室与油（气）淬火室分开，可选择性淬火
The heating chamber is separated from the oil (gas) quenching chamber and can be selectively quenched
3.油搅拌机构变频调速且带有导流装置，冷却均匀性好、工件变形小
The oil mixing mechanism has variable frequency speed regulation and flow persion device, good cooling uniformity and small deformation of the workpiece
4.具有恒温油淬火/等温淬火/对流加热/真空分压
Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure
5.气淬采用高效方形换热器， 冷却速度提高80％
High efficiency square heat exchanger is used for gas quenching, and the cooling rate is increased by 80%
6.采用双风机对流均匀冷却 ，使用变频，转速可调
The double fan convective uniform cooling is adopted, the frequency conversion is used, and the rotating speed can be adjusted
7. 机械动作稳定，承载量重，料车自动运行
The mechanical action is stable, the quantity of the machine is heavy, and the automatic operation of the material vehicle
8.全智能化工业计算机控制系统并有一套手动操作系统
Fully intelligent chemical industry computer control system and a manual operating system
9.操作简洁 编程工艺灵活输入 机械动作稳定可靠
The operation is simple and the programming process is flexible and the mechanical action is stable and reliable
10.手动/半自动/自动 故障自动报警/显示
Manual / semi-automatic / automatic fault automatic alarm / display
产品规格/product specifications
注：特殊规格要求可根据客户要求定制
Note: Special specification requirements can be customized according to customer requirements
参数 / 常规型号 | PJ-Q557 | PJ-Q669 | PJ-Q7711 | PJ-Q8812 | PJ-Q9916 |
|---|---|---|---|---|---|
| 有效热区 W×H×L Effective hot zone | 500×500×700 | 600×600×900 | 700×700×1100 | 800×800×1200 | 900×900×1600 |
| 装载重量 （KG） Load weight | 300 | 500 | 800 | 1200 | 2000 |
| 额定温度 （℃） Max.temprature | 1350 | 1350 | 1350 | 1350 | 1350 |
| 炉温均匀性 （℃） Furnace temperature uniformity | ±5 | ±5 | ±5 | ±5 | ±5 |
| 真空度 （Pa） Vacuum degree | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 |
| 压升率 （Pa） Pressure rise rate | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 |
| 移送时间 （S） Transfer time | ≤ 10 | ≤ 10 | ≤ 15 | ≤ 25 | ≤ 30 |
| （油）冷却气压 （bar） Cooling pressure | 2 | 2 | 2 | 2 | 2 |
| （气）气淬压力 （bar） Gas quenching pressure | 6-25 | 6-25 | 6-25 | 6-25 | 6-25 |
| 冷却气体（99.995％） Cooling gas | N2/Ar | N2/Ar | N2/Ar | N2/Ar | N2/Ar |
配置选择/Configure select
| 炉门开启方式 Furnace door opening mode | 回转式 Rotary | 平开式 Flat type | 垂直升降式 Vertical lifting type | |
|---|---|---|---|---|
| 中间隔热门 Middle septum hot | 机械传动 Mechanical drive | 气动 Pneumatic | ||
| （油）真空淬火油流动方式 (Oil)Vacuum quenching oil flow mode | 浆叶循环 blade circulatory | 喷嘴喷射 Nozzle injection | 外置风冷换热 External air-cooled heat transfer | |
| 炉胆 Flue | 石墨加热元件与石墨毡复合屏合成结构 Synthesis structure of Graphite heating element and Graphite felt Composite screen | 钼加热元件与金属隔热屏合成结构 The composite structure of Mo heating element and metal thermal insulation scree | ||
| （油）气冷结构 (oil)Air-cooled structure | 内置换热器 Built-in heat exchanger | 外置换热器 External heat exchanger | ||
| （气）气淬方式 Gas quenching mode | 炉体内置换热器循环冷却 Circulating cooling of displacement heater in fur nace body | 炉体外置换热器循环冷却 Circulating cooling of external heat exchanger of furnace body | ||
| 真空泵组和真空计 Vacuum pump set and vacuum gauge | 进口 Imported | 高品质国产 High quality domestic | ||
| 真空度 Vacuum degree | 高真空 High vacuum | 中真空 Medium vacuum | ||
| PLC | 西门子 Siemens | 欧姆龙 OMRON | 三菱 Mitsubishi | |
| 温控仪表 Thermostat meter | 欧陆 EUROTHERM | 日本岛电 Electric conduction | ||
| 热电偶 Thermocouple | S 型分度号 S-type piding number | |||
| 记录仪 Grapher | 有纸记录仪 Paper recorder | 无纸记录仪 Paperless recorder | ||
| 人机界面 Human-computer interface | 模拟屏 Analog screen | 计算机触摸屏 Computer touch screen | ||
| 电器元件 Electrical component | 高品质国产 High quality domestic | 施耐德 Schneider | 西门子 Siemens | |
